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 Hints and Tips
 For Marx® Train Operators


Tips on Using the Motor Tool
for Toy Train Projects


One of the most useful tools for the railroad hobbyist is the high-speed motor tool, such as those made by Dremel.

But it is also one of the most dangerous to the careless user.

Here are a few tips for safe and effective use of the motor tool.

ALWAYS Wear Eye Protection.
Motor tools revolve at extremely high speeds, typically 30,000 RPM or more.
This is MUCH faster than a normal electric drill or similar tool. If a bit chips or flies apart, or kicks free a small chunk of the work, the pieces can be flung outward at up to 90 miles per hour. Therefore ALWAYS wear eye protection, and keep pets, children and bystanders away from the work area.


Use a Speed Control - at the lowest practical speed.
A motor tool should always have a speed control for safe operation. The best control is provided with a foot pedal, but a dial on the tool or desktop is much better than nothing. Always use the slowest speed that will get the job done. Excess speed can cause bits to be damaged or to shatter, plastic materials to melt and grab the bit, and brush-heads to fly apart, – not to mention excess cutting of the workpiece.


Use Thicker Cutoff Disks Whenever Possible.

The wafer-thin cutoff disks are useful and precise, but are very fragile. Even slight side pressure on the disk will cause it to shatter, sending fragments flying out. Whenever possible use the thicker resin-impregnated fiberglass cutoff disks, which cut a thicker slot, but are much sturdier.

 


Support your Hands.

Rest both the hand holding the tool and the hand holding the workpiece directly on the workbench, whenever possible. This gives increased steadiness and control, and means that much of the flying debris will be stopped by the bench before it can harm anything. If this is impractical, try to rest the wrist of your tool hand on the wrist or palm-pad of your holding hand and your forearms on the edge of the workbench.

Use pliers or other tools to hold small parts while working on them, so that if the bit slips, your fingers are far from the workpiece. A strong rubber band around the handles of the pliers will keep them gripping the workpiece, even if your hand-pressure should slacken slightly.



Working with Wire-Brush Heads.

The motor-tool's wire-brush head, especially the cup-shaped wire brush, is one of the most useful tools available for polishing up toy train metal wheels, axles, couplers, and rusted spots on metal cars. But the brushes ALWAYS fling tiny wires into the work area. These wires can stick in an unprotected eyeball or lie hidden in the rug, waiting to work their way painfully into the skin of barefoot children or pets.

 - NEVER use a brush-head at high speeds - only at low and medium speeds.

 - Work in an enclosure (such as a simple cardboard box) to catch the wires as they fly out.

 - Vacuum around the work area and floor after using wire brushes.


The Dremel site has good basic instructions and more safety tips for motor-tool use, as well as a list of tools, bits and accessories.

Hop the Fast Freight to other Hints and Tips
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All text, photos, and artwork are COPYRIGHT©2003 by David Helber.
They may not be used without written permission.
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